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Didier JAILLANT's method
In order to check for flatness and parallelism of the cut plan, I use
the following method:
1. Cut four small blocks from extruded foam (approx.
10cm*5cm*60cm).
2. The wire is then moved to its rest position (X
minimal position, wire levelling the table). To check te wire level, I
move a paper sheet under the wire.
3. The small blocks are placed at the four corners
of the table.
4. With 'Zero Arc',
a) move approximately 1
mm up (Y displacement),
b) horizontal move to cover
the whole width (X). A slice is cut from the four blocks.
c) At the end of the move
(X maximal position), we take off the foam slices. Blocks are positionned
once again. Their contact with the table is now clean, and we restart in
the other direction.
5. At the end of the cut, we regroup the four slices
together at the center of the table. Then, placing them side by side (two
by two), and with the most precise instrument available in the world (the
finger !), we check them for height differences. Proceed with all possible
combinations (left hand front corner with right hand front corner, then
left hand front corner with right hand rear corner, right hand front corner
with right hand rear corner, and so on.....
As far as I am concerned, I then wedge my table, using bristol paper
sheets under corners which are low. Then the whole processs is restarted
until you are satisfied.
At each pass, I check again the paper sheet under the wire in
Xmax and Xmin positions.
I have also tried to cut a thin slice over the whole table width, turning
the stepper motors of only a few steps over the Y axis.
Using tranparency, it is easy to notice the problems of the reference
plan. On the other hand, be carefull while weighting your block. It should
rest evenly over the whole table plan.
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